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A fully custom open mod hardware kit with brand-exclusive custom firmware, built for a premium US vape brand targeting advanced enthusiast users. The project covered industrial design, hardware R&D, embedded firmware development, tooling, validation and mass production.
Client
Premium US Vape Brand
Industry
Advanced Open Mod / Vape Hardware
Location
United States
Project Cycle
112 Days From ID to MP Shipment
The US premium vape brand focused on high-end vaper enthusiasts. They wanted a fully custom open mod kit, not an off-the-shelf public mold. The product required unique hardware, custom UI firmware, precise power curve control, and full US compliance testing.
No existing public chassis. Need custom CNC metal housing, button layout, OLED screen integration and ergonomic structure.
Brand-locked firmware, personalized UI, custom wattage curve, temperature control, profile saving and upgrade over USB.
Battery protection, overheat / short / reverse polarity protection, full test documentation for US market sales.
Tight tolerance for power output, stable temperature control, low variation across mass production batches.
We delivered end-to-end development from industrial design, PCB schematic, embedded firmware programming, CNC tooling, reliability testing to final mass production for this premium open mod kit.
Industrial design team delivered sketches, 3D rendering and prototype. CNC aluminum alloy housing with custom machining, surface anodizing and engraving.
Custom power board with high-precision output, multi-layer protection circuit, OLED screen driver and USB-C charging & data communication.
Embedded firmware team developed fully customized firmware, brand UI, power curve, TCR/TC control, profile storage and USB firmware upgrade function.
Complete reliability testing, battery safety, aging test, EMC and electrical safety validation, with full test reports delivered for US market submission.
Deep requirement workshop, NDA, ID & hardware specification freeze
Rendering approval, PCB layout, firmware architecture design
First hardware prototype, firmware coding, basic function tuning
CNC mold making, DVT reliability test, safety documentation
PVT pilot run, final firmware freeze, formal mass production & delivery
The full custom open mod kit with exclusive firmware successfully passed all US safety tests. The product launched in the US premium vape market and quickly gained positive feedback from advanced vaper communities.
ID design to mass shipment
Mass production defect rate
Average community review score
Firmware stability rate in field
We needed a truly custom open mod, not a rebranded public hardware. Their team handled industrial design, PCB and custom firmware all in one project. The firmware performance, build quality and attention to detail impressed our R&D team. This mod has become our flagship hardware product for US enthusiast customers.
Ryan Hale
Hardware Product Director, US Premium Vape Brand
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Share your concept, we provide full-stack development from ID, PCB, firmware to mass production.